Snowmobiles Polaris 2006-2008 - Polaris Snowmobiles FS FST Service Manual

DOWNLOAD Polaris 2006-2008 - Polaris Snowmobiles FS FST Service Manual - Back to all "Snowmobiles"

This is a complete Service Manual in English for the 2006-2008 FS / FST Snowmobiles.
Color diagrams, high resolution images and full description for the procedures. Original Polaris service manual.

Models covered in this service manual:

2006		2007		2008
- FS CLASSIC - FST CLASSIC - FS TOURING - FST TOURING - FST SWITCHBACK		- FST IQ - FST IQ LX - FS IQ TOURING - FST IQ TOURING - FST IQ CRUISER - FST IQ SWITCHBACK		- IQ TURBO DRAGON - IQ TURBO LX - TURBO SWITCHBACK - FS IQ TOURING - FST IQ TOURING - IQ CRUISER

Snowmobiles Polaris 2006-2008 - Polaris Snowmobiles FS FST Service Manual

Manual chapters:
2006 - 2008 FS / FST SERVICE MANUAL
- FOREWORD
- understanding manual safety labels and directions
- TRADEMARKS
Model Specifications
- 2006 FS Classic
- 2006 FST Classic
- 2006 FS Touring
- 2006 FST Touring
- 2006 FST Switchback
- 2007 FST IQ
- 2007 FST IQ LX
- 2007 FS IQ Touring
- 2007 FST IQ Touring
- 2007 FST IQ Cruiser
- 2007 FST IQ Switchback
- 2008 IQ Turbo Dragon
- 2008 IQ Turbo LX
- 2008 Turbo Switchback
- 2008 FS IQ Touring
- 2008 FST IQ Touring
- 2008 IQ Cruiser
General Information
- VIN Organization
- TUNNEL DECAL
- 2006 Publication Part Numbers
- 2007 Publication Part Numbers
- 2008 Publication Part Numbers
- Miscellaneous Publications
- SAE
- Metric
- Decimal Equivalents
- Conversion Table
- Standard Bolt Specifications
- GASOLINE VOLATILITY
Maintenance
- Break-In Period Maintenance Interval
- Maintenance Program
- Engine Oil Level Check
- Engine Oil and Filter Change Procedure
- Airbox Oil Breather Foam Element
- Spark Plug Servicing
- Air Box Intake Boots
- Engine Lubrication System Overview
- FST Air Filter
- Alternator Belt Inspection / Adjustment
- Valve Lash Adjustment
- Expansion Tank
- Engine Coolant Removal
- Adding Engine Coolant / Air Bleed
- Cooling System Pressure Test
- Engine Cooling System Overview
- Oil Cooler Configurations
- Drive Belt Deflection
- Chaincase Chain Tension
- Track Alignment
- Track Tension
- Track Lubrication
- Lubrication Points
- Driveshaft Bearing
- Rear Suspension
- Chaincase Oil Level
- Chaincase Drain Plug
- Handlebar Adjustment
- Rider Select Adjustment
- Throttle Lever Freeplay
- Brake Lever
- Brake Fluid
- Brake Fluid Bleeding
- Storage Procedures
EFI / Ignition Systems
- System Overview
- Safety Information
- Bosch M7.4.4 System Specifications
- Diagnostic Trouble Codes (DTCs)
- ECU Connector Orientation
- EFI - Engine Harness Repair Kits
- Wiring Harness Connector Identification
- ECU 100 Harness Connector (Gray Color)
- ECU 200 Harness Connector (Brown Color)
- ECU 300 Harness Connector (Black Color)
- Engine RPM / Vehicle Speed Limit Modes
- Turbo Boost Reduction Modes
- Fuel Injection Circuit
- Ignition Coil Circuit
- Throttle Position Sensor Circuit (TPS)
- TPS Baseline Adjustment
- TPS Idle Speed Adjustment
- Throttle Plate Synchronization
- Ambient Pressure Sensor Circuit (FST Only)
- Intake Manifold Pressure / Temperature Sensor Circuit
- Boost Pressure Sensor Circuit (FST Only)
- Coolant Temperature Sensor Circuit
- Crank Position Sensor (CPS) Circuit
- Camshaft Phase Sensor Circuit
- Knock Sensor Circuit (FST Only)
- Wastegate Solenoid Pulse Valve Circuit (FST Only)
- Wide Band Lambda Sensor Circuit
- Idle Air Control Actuator Circuit
- Roll Over Sensor Circuit
- Diagnostic Communications Circuit
- Digital Wrench Diagnostic Cable Connection
- Ignition Switch Jumper Tool
- Fuel Rail / Intake / Exhaust Cylinder Head Components
- Posi-Lock Fuel Hose Connectors
- 2006 Fuel Tank / Fuel Supply
- 2006 Fuel Pump Supply / Return Fittings
- 2006 Pump / Sender Specifications
- 2006 Fuel Pump Replacement
- Drop-in Fuel Tank / Fuel Supply
- Drop-in Fuel Supply / Return Fittings
- Drop-in Pump / Sender Specifications
- Fuel Pump Replacement (Drop-In Style)
- Fuel Tank Pressure Test
- Fuel Pressure Test
- FS Induction System
- FST Induction System
- FST Airbox
- Turbocharger Assembly
- FST Boost / Vacuum Reference Hose System
- Wastegate Solenoid Pressure Testing
- Wastegate Actuator Pressure Testing
- Turbocharger Inspection
- Charge Air Cooler (Intercooler) Inspection
- Boost / Vacuum Reference Hose System (FST)
- FS Exhaust System
- FST Exhaust
- Troubleshooting
- Ignition Switch Jumper Tool
- Digital Wrench Diagnostic Cable Connection
- Digital Wrench Overview
- Digital Wrench Operating Requirements
- Updating Digital Wrench
- Version / Fileset Identification
- Engine Controller Reprogramming
- Data Display Screenshots - Engine OFF
- Data Display Screenshots - Engine at Idle
- Service Reports
- Performance Issues with No Diagnostic Codes
- Fuel System Minimum and Maximum Adaptation
- Multiple Diagnostic Codes
- Wire Harness Diagnostics
Engine Removal and Installation
- Before You Begin
- Suspending Engine
- Engine Removal
- MAG-Side Engine Mounting
- PTO-Side Engine Mounting
FS / FST Engine
- Engine Specifications
- Fastener Torque Specifications
- Cylinder Head / Crankcase Torque Patterns
- Special Tools
- Components
- Valve Cover Assembly
- Valve Train Assembly
- Bed Plate / Scavenge Oil Pump Assembly
- Oil Filter Assembly
- Water Outlet Manifold Assembly
- Water Pump Assembly
- High Pressure Oil Pump Assembly
- Chain Tensioner / Chain Guide Assembly
- Crankcase Assembly
- Piston Assembly
- Valve Assembly
- Crankshaft / Balance Shaft Assemblies
- Front (MAG-END) Gear Cover Assembly
- MAG Engine Mount / Alternator Bracket
- Starter Motor Assembly
- Valve Cover
- Bedplate / Scavenge Pump
- Water Outlet Manifold-Thermostat Assembly
- Water Pump Assembly
- MAG Gear Cover Assembly / Water Pump Driveshaft Removal and Installation
- Flywheel Removal and Installation
- High Pressure Oil Pump
- Gear Train
- Cylinder Head / Valve Train
- Crankcase / Crankshaft / Pistons / Balance Shaft
- Connecting Rod Bearing Oil Clearance Inspection
- Bearing Replacement Guide
- Crankshaft Main Bearing Oil Clearance Inspection
- Bearing Replacement Guide
- Crankcase / Crank Train / Piston Assembly
- Timing Chain Installation / Locating TDC
Final Drive and Brake Systems
- Optional Parts
- Speed Chart
- Drive Chain Deflection Adjustment
- Chaincase Oil Level
- Chaincase Oil Drain
- Chaincase Disassembly
- Jackshaft Removal
- Jackshaft Installation
- Driveshaft Removal
- Driveshaft Installation
- Overview
- Compensation Port
- GENERAL GUIDELINES
- BRAKE FLUID REPLACEMENT & BLEEDING
- BRAKE LINE REPLACEMENT
- REMOVAL
- ASSEMBLY
- PAD REPLACEMENT
- BRAKE DISC REPLACEMENT
PVT System
- Overview
- Drive Spring
- Clutch Weight
- Neutral Speed
- Engagement RPM
- Shift Out Over-Rev
- Shift Out RPM
- Driven Spring
- Back-Shifting
- Final Gearing
- 1:1 Shift Ratio
- Low / High Ratio
- Driven Helix / Ramp
- Special Tools
- Drive Clutch Springs
- Spring Free Length
- Drive Clutch Weights
- PERC Team LWT Driven Helixes (24 Fin)
- Non-PERC Team LWT Driven Helixes (24 Fin)
- Non-PERC Team Driven Helixes (12 Fin)
- Team Ramp Angles
- Team Driven Springs
- Drive Belts
- Belt Inspection
- Drive Clutch Bolt Torque
- Belt Wear / Burn Diagnostics
- Drive Belt Removal - Team Driven Clutch
- Drive Belt Installation - Team Driven Clutch
- Adjusting Belt Deflection - Team Driven Clutch
- Clutch Alignment / Offset
- Offset Adjustment
- Identification
- Drive Clutch Removal
- Drive Clutch Disassembly
- Roller Removal
- Roller Installation
- Clutch Assembly
- Spider Indexing
- Drive Clutch Installation
- Components
- Driven Clutch Removal
- Driven Clutch Installation
- Driven Clutch Disassembly
- Driven Clutch Assembly
Front Suspension / Steering
- Inspection
- Camber / Toe Specifications
- Springs
- Adjustable Shocks
- Ryde FX Air 2.0 Shock
- Rebuildable IFS Shock Specifications
- 7043141 Piston Valve Specifications
- 7043245 Piston Valve Specifications
- Front Suspension
- Steering Linkage
- Steering Mount
- Handlebar Post - Rider Select
- Setup and Adjustments
- Alignment Bar Specifications
- Camber
- Rod Ends
- Rod End Engagement
- Camber Adjustment
- Handlebar Centering
- Toe Adjustment
- Spindle Removal
- Spindle Assembly
- Spherical Bearing Replacement
- Upper / Lower Control Arm Removal
- Upper / Lower Control Arm Installation
Rear Suspension
- Rear Suspension Type by Model
- Suspension Mounting Fastener Torque
- IQ Rear Suspension Shock Rod
- IQ Rear Track Shock Pivot Orientation
- Operation
- Weight Transfer
- Coupling
- Torsion Spring Adjustment
- IQ 121 Pivots / Rear Idler
- IQ 121 Rail Assembly
- IQ 121 Front / Rear Torque Arms
- M-10 128 Pivots / Rear Idler
- M-10 128 Rail
- M-10 128 Front / Rear Torque Arms
- M-10 136 Pivots / Rear Idler
- M-10 136 Rail
- M-10 136 Front / Rear Torque Arms
- IQ 136 Comfort Pivots / Rear Idler
- IQ 136 Comfort Rail Assembly
- IQ 136 Comfort Front / Rear Torque Arms
- IQ 136 Coupled Pivots / Rear Idler
- IQ 136 Coupled Rail Assembly
- IQ 136 Coupled Front / Rear Torque Arms
- IQ 144 Pivots / Rear Idler
- IQ 144 Rail Assembly
- IQ 144 Front / Rear Torque Arms
- Adjustment Procedures
- Rear Suspension Ride Height
- Scissor Stop Adjustment
- Limiter Strap Adjustment
- Torsion Spring Adjustment
- IQ 121 Heavy Torsion Spring Installation
- M-10 OVERVIEW
- M-10 ADJUSTMENTS
- M-10 TERMINOLOGY
- M-10 ADJUSTMENTS
- M-10 FRA INITIAL SET UP REFERENCE
- M-10 REAR SPRING PRELOAD
- M-10 SKI PRESSURE
- Wear Limit
- Removal
- Break-In
- Removal
- Installation
- Specifications
- Front Track Shock (FTS) Valving
- Rear Track Shock (RTS) Valving
- Shock Rebuilding Tools
- Ryde FX™ Shock Valve Part Numbers
- Fox™ Shock Valve Part Numbers
- Valve Shim Arrangement
- Piston Orientation
- Ryde FX Air 2.0 Shock Disassembly
- Ryde FX Air 2.0 Shock Assembly
- Ryde FX Remote Reservoir Shock Disassembly
- Ryde FX Remote Reservoir Shock Assembly
- RYDE FX MONO-TUBE SHOCK DISASSEMBLY
- RYDE FX MONO-TUBE SHOCK ASSEMBLY
- FOX PS-5 DISASSEMBLY
- FOX PS-5 ASSEMBLY
- Assembly Illustration
- Rear Suspension
Chassis
- Assembly Illustration
- Hood / Plastic Repair
- Assembly Illustration
- Assembly Illustration
- IQ Fixed Seat Assembly
- IQ Removable Seat Assembly
- IQ Touring Seat Assembly
- IQ Raw Seat Assembly
- Seat Cover Replacement
- Assembly (Typical)
- Replacement
- Decal Removal
- Decal Installation
Chassis Electrical System
- System Overview
- Battery / Charging System Specifications
- Battery Preparation
- Battery Preparation
- Testing Procedures
- OPEN CIRCUIT VOLTAGE TESTING (OCV)
- LOAD TEST
- OFF SEASON STORAGE
- Relay Overview
- Relay Panel Wire Routing
- Fuse Overview
- Fusible Links
- Circuit Breaker
- Diodes
- External Relays (Relays Located Outside of the Main Relay Panel)
- EFI / Ignition Relay Circuit
- EFI Relay Circuit
- Ignition Relay Control Circuit
- Ignition Relay Power Circuit
- Chassis Relay Circuit
- Chassis Relay
- Start Solenoid Relay Circuit
- Start Solenoid Relay Control Circuit
- Start Solenoid Grounding Relay Circuit
- Fuel Pump Relay Circuit
- Fuel Pump Relay Circuit
- Charge Air Cooler (Intercooler) Fan Relay Circuit
- Charge Air Cooler Relay Circuit
- Engine Stop / Throttle Safety Stop Circuits
- Throttle Safety System
- Perc 4 Reverse System Circuits
- Perc 4 Button Circuit
- Forward / Reverse Limit Switch Circuits
- Perc 4 Forward Reverse Controller Circuit
- Multi-Function Display (MFD) Circuits
- Multi-Function Display Power Circuit
- Multi-Function Display Inputs / Outputs
- Mode / Set Switch Circuit (Non-ACE)
- Vehicle Speed Sensor Circuit
- Power-Up / Power-Down Sequence Overview
- Power-Up / Power-Down Troubleshooting
- Cylinder Head Routings
- Crankcase / Throttle Body Routings
- LH Foot Rest Routings
- Ambient Pressure / Wastegate Solenoid Routings
- Overview
- Checking Components
- Troubleshooting
- Operation
- Feedback
- Enable / Disable
- Display Select
- Suspension Position
- ACE Important Notes
2006 FS / FST Chassis 1 of 2
- 2006 FS / FST Chassis 1 of 2
- 2006 FS / FST Chassis 2 of 2
- 2006 FS / FST Engine 1 of 2
- 2006 FS / FST Engine 2 of 2
- 2006 FS / FST Hood
- 2006 FS / FST System Diagram
- 2007 FS / FST Chassis 1 of 2
- 2007 FS / FST Chassis 2 of 2
- 2007 FS / FST M10 ACE Chassis 1 of 2
- 2007 FS / FST M10 ACE Chassis 2 of 2
- 2007 FS / FST Engine 1 of 2
- 2007 FS / FST Engine 2 of 2
- 2007 FS / FST Hood
- 2007 FS / FST System Diagram
- 2007 FS / FST M10 ACE Suspension
- 2008 FS / FST Chassis 1 of 2
- 2008 FS / FST Chassis 2 of 2
- 2008 FS / FST M10 ACE Chassis 1 of 2
- 2008 FS / FST M10 ACE Chassis 2 of 2
- 2008 FS / FST Hood Harness
- 2008 FS / FST M10 ACE Suspension
- 2008 FS / FST Engine 1 of 2
- 2008 FS / FST Engine 2 of 2

Manual has 337 pages.

File size 29.74Mb.

DOWNLOAD Polaris 2006-2008 - Polaris Snowmobiles FS FST Service Manual - Back to all "Snowmobiles"

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Snowmobiles Polaris 2006-2008 - Polaris Snowmobiles FS FST Service Manual